Common faults and solutions of worm gear reducer

Worm gear reducer is a kind of transmission equipment with large transmission ratio and very compact structure, which is the most commonly used reducer and a kind of mechanical equipment with the widest application range. And with the needs of China's various industries, the role of this equipment is also more and more obvious, in addition, after many technical upgrades of the equipment, a variety of performance has been effectively enhanced, but despite this, the equipment in the use of the process will inevitably appear some faults and problems. So about this equipment in the end what are the common failures? And how to solve these failures? The following is a detailed introduction to the relevant content.

  In the use of the equipment will often appear heat, oil leakage, wear and other faults and problems. Worm gear reducer heat is mainly due to the friction of the various components of the equipment in the transmission process of heat generation heat, especially the worm wheel, worm material is mostly hard steel, so it is more likely to appear in the transmission gap. In such a transmission, the oil in the equipment will also become thin under the action of heat, resulting in oil leakage. In addition, wear and tear of components like gears and bearings are also common failures of such equipment. Generally speaking, slow wear and tear is a normal wear and tear of the equipment, but fast wear and tear is an abnormal problem that needs attention.

  In the face of these failures and anomalies, it must be resolved in time to avoid greater failures or losses in operation. If you want to ensure the operating effect of the worm gear reducer, reduce the incidence of failure, you need to pay attention to the following points: First, to ensure that the assembly specification, the use of professional tools in the installation, try to use the original accessories; Second, the selection of lubricants suitable for the equipment, the formation of a protective layer of the components to reduce wear and tear and oil leakage; Third, the selection of horizontal installation, try not to choose the vertical method. In addition, the equipment in use to strengthen routine maintenance.